Well, since I ve been discussing the spray transfer topic here recently, and have never posted any true example welds, I went ahead and ran a few quick samples on some scrap at work today. The material thickness is 1/4". Wire was an .035 E 70S-6. Shielding gas was 98% Ar / 2% O2. Load voltage was about 27 volts. Wire speed was around 415 IPM. The joint design is a horizontal T joint.
Also, look around at the picture. You should notice the absence of weld spatter.
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