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  1. #1
    Join Date
    Apr 2005
    Location
    Canyon Lake, Texas
    Posts
    6,627

    Chop Saw Pipe Coping Joints for small Handrail

    I do 'this-and-that-' small welding jobs for my local Thrift Store, which is a charity that also houses the local Food Bank, manages the Women's Shelter, etc. It just makes me feel good to be able to help when I can.

    They were told by the State Inspector that a railing was needed for their small steps used to load bags of clothes into their semi trailer. The steps are clunky, heavy fiberglass over plywood, 20 years old.



    I still have some 10 foot sticks of Stainless Steel 308 heavy wall pipe that I picked up at a yard sale a few years back, and have nibbled away at for odd projects. It welds beautifully using MIG, solid .030, C25, but the welds, because they are not SS, do rust, so I just spray them with some canned Zinc Galvanized, which has held up very well so far on jobs I did five tears ago.

    I did the "Chop Saw Birds Mouths" setting my saw miter at "about" 35 degrees. I simply eyeball the rotation after the first cut...no precision here! (They do look like some little birds waiting for a worm, don't they! )



    They never fit 'perfect', but close enough for sloppy old me...



    I smack the joints together with a hand sledge, but they still have gaps , but filling those on this thick walled stuff is a cinch...it just flows together.

    Last edited by Hotfoot; 02-10-2012 at 09:38 AM.
    "Good Enough Never Is"

  2. #2
    Join Date
    May 2003
    Location
    Suffolk Virginia
    Posts
    1,733
    Looking good as usual. They are lucky/blessed to have someone with your abilities helping them. I think I see the problem though; with the stairs tilted to one side (first picture) I'd need a handrail too.
    Blacksmith
    Stickmate LX AC/DC
    Big cheap (Chinese) Anvil
    Hand cranked coal forge
    Freon bottle propane forge
    HH 210 and bottle of C25

  3. #3
    Join Date
    Apr 2005
    Location
    Canyon Lake, Texas
    Posts
    6,627
    Quote Originally Posted by Blacksmith View Post
    Looking good as usual. They are lucky/blessed to have someone with your abilities helping them. I think I see the problem though; with the stairs tilted to one side (first picture) I'd need a handrail too.
    ...BUT...BUT.. I thought that's how they went! I looked at the pictures of an Italian Ocean Liner, and modeled these after those!
    Last edited by Hotfoot; 02-10-2012 at 09:43 AM.
    "Good Enough Never Is"

  4. #4
    Join Date
    Aug 2003
    Location
    Gillette, WY
    Posts
    2,266
    Foot,
    Here I was beginning to think you might have come down with some vicious Texas disease or gone on vacation. How about some more of your excellent artwork. BTW, in the interest of truth, honor and the American Way lets not forget the last reason for helping the fine folk at your local Thrift Store...you score future pieces for artwork like a mad dog from them.
    Miller 251, Lincoln PrecisionTig 275, Miller DialArc 250 AC/DC, Hypertherm 900, Bridgeport J-head, Jet 14" lathe, South Bend 9" lathe, Hossfeld bender with a collection of dies driving me to the poorhouse, Logan shaper, Ellis 3000 bandsaw, Royersford drill press and a Victor Journeyman O/A.

  5. #5
    Join Date
    Apr 2005
    Location
    Canyon Lake, Texas
    Posts
    6,627
    Quote Originally Posted by Wyoming View Post
    Foot,
    Here I was beginning to think you might have come down with some vicious Texas disease or gone on vacation. How about some more of your excellent artwork. BTW, in the interest of truth, honor and the American Way lets not forget the last reason for helping the fine folk at your local Thrift Store...you score future pieces for artwork like a mad dog from them.
    Folks just don't seem to be dragging in the more interesting "stuff" anymore...most now is plastic/thin wall disposable junk...but I'm always looking! They are on my way "to town", so I stop in there just about daily.
    "Good Enough Never Is"

  6. #6
    Join Date
    May 2005
    Location
    Richmond, Virginia
    Posts
    5,317
    Hotfoot,

    Put in a scrap bid on that Crunchy Concordia. You'd have plenty of stuff to work with for awhile.
    --- RJL ----------------------------------------------

    Ordinarily I'm insane, but I have lucid moments when I'm merely stupid.
    -------------------------
    DialArc 250
    SyncroWave 250 w/Coolmate 3
    SP-175+
    TA 161STL
    Lincwelder AC180C circa 1950
    Victor & Smith's O/A
    Dayton (Miller) spot welder
    1200 sq.ft. of garage filled with crap
    A kid that can actually run the stuff +++

  7. #7
    Join Date
    Nov 2010
    Location
    Maryland
    Posts
    470
    Quote Originally Posted by usmcpop View Post
    Hotfoot,

    Put in a scrap bid on that Crunchy Concordia. You'd have plenty of stuff to work with for awhile.
    Call me if they have any W6x9...
    CanoeCruiser
    Harris dual-stage O/A
    Lincoln AC/DC buzzbox
    Hobart IM210
    Lincoln PM135
    Miller 3035 spoolgun
    Thermal Arc 185
    Thermadyne Cutmaster 52
    Angle grinders, vicegrips, the usual suspects
    Two hands, tired body, not enough time...

  8. #8
    Join Date
    Dec 2010
    Location
    South Jersey
    Posts
    128

    Red face

    ..BUT...BUT.. I thought that's how they went! I looked at the pictures of an Italian Ocean Liner, and modeled these after those!
    Are you saying it's wopsided?

  9. #9
    Join Date
    Nov 2010
    Location
    Maryland
    Posts
    470
    The captain recently wrote "that he avoided sailing head-on into the rocks, and saved many lives by steering the stricken vessel into shallow water."

    Details here: http://www.bbc.co.uk/news/world-europe-18728810
    CanoeCruiser
    Harris dual-stage O/A
    Lincoln AC/DC buzzbox
    Hobart IM210
    Lincoln PM135
    Miller 3035 spoolgun
    Thermal Arc 185
    Thermadyne Cutmaster 52
    Angle grinders, vicegrips, the usual suspects
    Two hands, tired body, not enough time...

  10. #10
    Join Date
    Nov 2005
    Location
    S.E. Wisconsin
    Posts
    4,545
    Quote Originally Posted by Roadrider View Post
    Are you saying it's wopsided?
    Forgive me, I'm a little slow now and then.
    Got it, just as I moved on.
    vg


    In the beginning, the Earth was without form, and void.
    When one picks up some wood or metal or stone and shapes it into something usefull
    ... I beleive that it has to be a deliberate effort to disavow a creator.

    As you work these, and join them, you feel the force and the will of He
    who formed and shaped the very resorces that you now add your will and force to.
    Further one surely can know when your will and force is not aligned with His.

  11. #11
    Join Date
    May 2003
    Location
    Suffolk Virginia
    Posts
    1,733
    Reminds me of the Exxon Valdez, the captain said "I said rum and coke on the rocks, NOT run the ship on the rocks!" (Joe Hazelton had lost his driver's license more than once in NY due to DUI's prior to that accident.) I've read the linked account previously, the Concordia captain needs to bear the brunt; you need to pay attention whether you're running a lathe or piloting a ship through hazrdous waters period. Tell them "I'll call you back" and hang up.
    Blacksmith
    Stickmate LX AC/DC
    Big cheap (Chinese) Anvil
    Hand cranked coal forge
    Freon bottle propane forge
    HH 210 and bottle of C25

  12. #12
    Join Date
    Nov 2010
    Location
    Maryland
    Posts
    470
    If the captain were to say that in court the judge would ask him to repeat it for the record while motioning for the hitmen to get ready. That really takes some brass b@lls.

    In the US we have a term for people like that; "politicians".

    "By ramming the bus into the trauma center I ensured an excellent response time"!
    CanoeCruiser
    Harris dual-stage O/A
    Lincoln AC/DC buzzbox
    Hobart IM210
    Lincoln PM135
    Miller 3035 spoolgun
    Thermal Arc 185
    Thermadyne Cutmaster 52
    Angle grinders, vicegrips, the usual suspects
    Two hands, tired body, not enough time...

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