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IronMan 230
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IronMan™ 230 MIG Wire Welder


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Powerful and Easy to Use

The IronMan™ 230 is a total redesign of the full-size MIG platform, outperforming the competition on arc quality, voltage control, duty cycle and value. It delivers 30-250 amps of pure power in a heavy duty cabinet. The arc of the new IronMan™ 230 is optimized to deliver a flawless weld, making spatter and post-weld cleanup almost non-existent. The IronMan™ 230 easily runs aluminum – just add the optional Hobart DP-3545-20 spool gun and you’re ready to weld aluminum from 18 gauge to 1/2".

For improved feedability with aluminum wires or for extended reach with other wires add the Hobart 3545-20 spool gun with its 20 ft. cable length.

  • 15 ft. (4.6 m), 200 amp MIG gun
  • Regulator/flow gauge
  • 5 ft. gas hose
  • Primary input cable with plug
  • 10 ft. (3 m) work cable with clamp
  • .030 and .035 in. dual groove drive roll
  • Extra contact tips
  • Built-in running gear/cylinder rack
  • Weld set-up and parts information chart
  • CV
  • DC
  • 1 Phase
Flux CoredFlux Cored [FCAW]
Material Thickness: Welds 24 gauge up to 1/2 inch
Skill Level: Low
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  • Welds 24 gauge up to 1/2 inch material in a single pass
  • Excellent aluminum welding with optional Hobart DP-3545-20 spool gun, also provides extended reach with other wires
  • Twelve-tap voltage control allows for a smooth easy-to-control arc
  • Infinite wire feed speed control for precise adjustment of penetration and weld bead shape
  • Comes complete with 200 amp gun and built-in running gear/cylinder rack
  • Unique spool hub makes changing from 2, 10, 33 and 45 lb. wires spools a snap with a tool-less brake tension knob and automatic wire alignment
  • Built-in thermal overload protects the unit
  • Reversible drive rolls: two grooves for two wire sizes on one drive roll. Decreases spare parts and changeover time
  • Hinged door for easy access to wire drive system for spool and drive roll changes
  • Aluminum wire drive system delivers 0 – 700 IPM wire feed speed
#770589 Protective Cover
Weatherproof nylon resists stains and mildew, and protects the finish of your welder.
#239173 M-25, 250A, 15 ft. Replacement Gun
Designed to run .030 - .035 in. (0.8 - 0.9 mm) wire.
#300349 Hobart 3545-20 Spool Gun Hobart Spool Gun DP 3545-20
20 ft (6 m) cable.
  Consumables for M-25, 250A, 15 ft. MIG gun
View Chart
Stock Numbers #500536 200(208)/230 VAC, 60Hz
Rated Output at 60% Duty Cycle 175 A at 25.5 VDC
Current Range 30 - 250 A
Max. Open-Circuit Voltage 38 V
Wire Feed Speed Range 0 - 700 IPM
Amps Input at Rated Load, 60 Hz 200 V 37
230 V 32.5
kVA 7.4
kW 6.3
Dimensions H: 31 1/2 in. (800 mm)
W: 18 7/8 in (479 mm)
D: 36 1/2 in (927 mm)
Net Weight 185 lb (84 kg)


Steel Stainless
Aluminum Cast Iron Copper Brass Titanium Magnesium
MIG [GMAW] X X X          
Flux Cored [FCAW] X X