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| Welding Wire Thickness Chart | RECOMMENDED WIRE SIZES | ||||||
| MIG SOLID WIRE | GASLESS FLUX-CORED WIRE | ||||||
| MATERIAL THICKNESS | .024" | .030" | .035" | .045" | .030" | .035" | .045" |
|---|---|---|---|---|---|---|---|
| 24 Gauge (.025) | |||||||
| 22 Gauge (.031) | |||||||
| 20 Gauge (.037) | |||||||
| 18 Gauge (.050) | |||||||
| 16 Gauge (.063) | |||||||
| 14 Gauge (.078) | |||||||
| 1/8" (.125) | |||||||
| 3/16" (.188) | |||||||
| 1/4" (.25) | |||||||
| 5/16" (.313) | |||||||
| 3/8" (.375) | |||||||
| Multi-pass welding or a beveled joint design may be required on material thickness 3/16" and greater depending on your welding machine's amperage capability. | |||||||