MIG Welders | HobartWelders

IronMan™ 240 MIG Welder

500574
Welds up to 1/2", operates on 240V input voltage and up to 280A output power, outperforms the competition on arc quality, voltage control, and value.
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Machine Only
500574

Spool Gun Package
500574001

Spec Sheet (English)
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Features

What's Included

  • 15 ft. 200-amp MIG Welding gun
  • Regulator/flow gauge
  • 5 ft. gas hose
  • Primary input cable with plug
  • Dual-groove drive roll - .030/.035 in.
  • 10 ft. work cable with clamp
  • .030 and .035 contact tips
  • Built-in running gear/cylinder rack
  • Weld, set-up and parts information chart
Infinite wire feed control
Allows you to precisely adjust penetration and weld bead shape.
Spool gun ready
Easy setup for welding aluminum with no additional interface.
Run in Technology
Experience smooth, spatter-free starts. The run-in feature automatically slows the wire feed speed to a pre-set speed prior to arc initiation, improving arc starts.
Reversible drive rolls: two grooves for two wire sizes on one drive roll
Decreases your amount of spare parts, changeover time, and overall costs. 50% less stocking, one-piece drive roll.
Spool hub assembly accommodates 4- or 8-inch spools
Offers you flexibility to use small or large spools of wire to better suit your welding needs.
Hinged feeder panel
Increases your productivity and is more appealing. Gives you more access to wire feeder panel for spool and feed roll changes.
Hobart 5/3/1 industrial warranty
Five-year warranty on transformers, stabilizers and main rectifiers; three years on generators, PC boards and drive systems; and one year on guns (MIG, Plasma and TIG torches).
Fan-On-Demand™
Cooling system operates only when needed reducing power consumption and contaminants drawn into the machine.

Not Included

  • Shielding gas
  • Safety Equipment

Specifications

Product Literature

IronMan 240 287788

Processes

Flux Cored (FCAW)
MIG (GMAW)

General Specifications

Title IronMan™ 240 MIG Welder
Industries Interests Racing
Farm and Ranch
Manufacturing
Material Thickness Mild Steel 24 ga. (0.5 mm) - 1/2 in. (12.7 mm)
Weldable Metals Aluminum
Stainless Steel
Steel
Input Voltage 220/230/240 V
Input Phase 1-Phase
Input Hz 60 Hz
Current Type DC
Rated Output 200 A @ 60% duty cycle
Max Open Circuit Voltage 40 VDC
Wire Feed Speed 50 IPM - 700 IPM
Wire Diameter Stainless 0.023 in. - 0.045 in.
Stainless 0.6 mm. - 1.2 mm.
Solid Steel 0.6 mm. - 1.2 mm.
Solid Steel 0.023 in. - 0.045 in.
Flux Cored 0.03 in. - 0.045 in.
Flux Cored 0.8 mm. - 1.2 mm.
Spool Size 12 in.
Portability Running Gear / Cart (Standard)
Applications Welding Projects
Net Width 19 in
Net Height 30 in
Net Length 40 in
Net Weight 186 lbs

Accessories

SpoolRunner 200 770967
SpoolRunner™ 200 Spool Gun

For use with IronMan™ 240, MIG welds 16 gauge, up to 1/2 in. (1.2 - 12.7 mm) aluminum. Comes with 20 ft cable.

284973 HR200 MIG Gun Replacement
HR200 4-Pin MIG Gun Replacement, 200-Amp, 15 Ft

Replacement MIG gun with copper nozzle for Ironman 240 with 15' cable. Feeds .023" - .045" hard or flux cored wires. Rated duty cycle of 60% with CO2 shielding gas and 60% with mixed gases.
Hobart® Protective Cover for Ironman™ 240 Welder

Vinyl laminated cover to protect the finish of your IronMan™ 240 welder (#500574). This durable, form fitted cover resists stains and mildew.

Consumables

.023 Contact Tip - (Pkg of 5) See Product for Details

.023 inch contact tips (5 pack) compatible for use with Handler 140, 187, 190, 210, 210MVP, TREK 180 and IronMan 230/240 and 250, Millermatics, and later Hobart Beta-MIG 1800 and 2510 welders.
.030 Contact Tip - (Pkg of 5) See Product for Details

Pack of 5 .030 inch contact tips compatible for use with Handler 125, 125 EZ, 130, 140, 190, 210MVP, TREK 180, Auto Arc Toolmate 100, IronMan 230/240 & later Hobart Beta-MIG 1800 and 2510 welders.
.035 Contact Tip - (Pkg of 5) See Product for Details

Pack of 5 .035 inch contact tips for use with the Hobart Handler 125, 125 EZ, 130, 140, 190, 210MVP, TREK 180, Auto Arc Toolmate 100 & IronMan 230/240 & later Hobart Beta-MIG 1800 and 2510 welders.
.045 Contact Tip - (Pkg of 5) See Product for Details

.045 contact tips (Pkg of 5) for your Hobart "H" series MIG gun. Contact tips also fit all Miller "M" series MIG guns. Suitable for Hobart Handler 175 & 187, Hobart Handler 210, Hobart IronMan 210, 230/240 & 250.

Resources

Videos

NEW IronMan™ 240 MIG Welder: More Power with Infinite Voltage Control
The new IronMan 240 wire feed welder has more power and infinite voltage control to fine tune settings. It runs on 230V...
DIY Welding Project: End Table
Watch as Mike with Hobart Welding Products walks through step-by-step instructions on how to create an end table using the...
DIY Welding Project: Pot/Pan Holder
Watch as Mike with Hobart Welding Products walks through step-by-step instructions on how to create a pot/pan holder using...

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